Production Overview — Dhaka, Bangladesh

Headwear Production Capabilities in Bangladesh

Our Bangladesh-based manufacturing network supports headwear sampling, managed production capacity, defined quality checkpoints and export coordination for international buyers.

  • Managed production capacity
  • Defined quality checkpoints
  • Export coordination

Verified Factory Data

Facility Specifications

Authoritative figures from our Dhaka production facility โ€” updated for the current season.

10,000 Pieces Per Day
164 Skilled Workers
28+ Years in Operation
6,200 sqft Floor Area
20+ Countries Served

Order & Production Timeline

Stage 01
Sample Development
10โ€“15 Days
Spec review, material sourcing, and prototype production. Revisions included before bulk approval.
Stage 02
Bulk Production
30โ€“45 Days
Full factory run with inline QC at cutting, sewing, and finishing. Progress updates available on request.
Stage 03
Final QC & Shipment
FOB & CFR
Pre-shipment inspection, carton packing, and export documentation. Third-party audits welcome.
Payment
Order Terms
30โ€“50% Advance
Balance on completion or before shipment. Accepted via TT, Western Union, or Wise.
Order Terms
Daily Capacity10,000 pcs
Annual Output1,872,000 pcs
Min. Order (MOQ)144 pcs
Sample Lead Time10โ€“15 days
Production Lead Time30โ€“45 days
IncotermsFOB ยท CFR
Advance Required30โ€“50%
Accepted Via TT Western Union Wise
Workforce & Compliance
Total Employees164
Supervisors & Engineers4
Linemen / QC12
Operators & Helpers148
Worker BenefitsFood ยท Medical ยท Maternity
Overtime Rate200%
DCCI MemberVerified
Factory VisitsOpen to buyers
Machinery Inventory
Total Units on Floor 100
Single Needle46
Double Needle13
Eyelet Machine10
Button Machine5
High Posta4
Proshtitch Machine2
Kansai Machine2
Overlock Machine2
Snap Button Machine2
Vertical Knife Machine2
Drill Machine2
Front Iron Machine1
Band Knife1
Hand Knife1
Cutting Press Machine1
Fusing Machine1
P.P. Banding Machine1
Air Compressor1
Diesel Generator125 KVA
Embroidery (Tajima)Japanese CNC

Manufacturing Capabilities

Built for Serious Buyers

01 01 — Workforce

Skilled Workforce

164 trained workers โ€” QC staff, supervisors, and experienced operators producing consistent, export-quality headwear.

Est. 1998 over 28 years of expertise
02 02 — Logistics

On-Time Delivery

Standard production lead time of 30โ€“45 days from order confirmation. Buffer capacity absorbs demand without affecting existing schedules.

FOB ยท CFR flexible shipping terms
03 03 — Quality

Risk Protection

Inline QC at cutting, sewing, and finishing stages. Buyers receive production updates and remain informed.

Quality Inspection inspection before shipment
04 04 — Access

Full Transparency

Real-time production updates, open factory visits, and no hidden charges. What you approve in samples is what ships at scale โ€” no surprises.

No Hidden Charges what you approve is what ships

Expert Workers

Our factory employs 100โ€“150 skilled workers โ€” including dedicated QC staff, pattern cutters, and experienced operators โ€” trained to produce consistent, export-quality headwear for global buyers.

On-time Delivery

Our standard production lead time is 35โ€“45 days from order confirmation. We maintain buffer capacity to absorb demand fluctuations without compromising delivery schedules for existing clients.

Risk Protection

Every order goes through inline QC checks at cutting, sewing, and finishing stages. Buyers receive production progress reports and are welcome to arrange third-party inspection before shipment.

Transparency

We share real-time production updates and coordinate factory visits for buyers who wish to audit in person. No hidden charges, no surprises โ€” what you see in the sample is what you receive at scale.

1 Name of the Company Dhaka Hats & Caps โ€” Registered Office: Amir Complex, Plot 43, Sector 03, Uttara, Dhaka-1230, Bangladesh.
2 Working Office House no. 18, Road 33, Sector 07,Uttara, Dhaka-1230, Bangladesh.
3 Manufacturing Unit Address 241/74 Faiydabad, Faiyadabad Chowrasta, Dakhinkhan, Uttara, Dhaka-1230, Bangladesh.
4 Contact Personnel Rtn, Sheikh Jahangir Alam PHF-CEO, Ayaisha Jahan Sheikh (Asst. Marketing Manager), Sheikh Jamil Jahangir (Trainee Officer)
5 Contacts Mobile No:+8801711525227, Landline: +8802-58955179
6 Email Address [email protected]
[email protected]
[email protected]
7 Web Address www.dhcaps.com, www.dhcapsbd.com
8 CEO LinkedIn Profile https://www.linkedin.com/in/sheikh-jahangir-alam/
9 Factory Details Employees: 100โ€“150 skilled workers
10 Machineries Basic:82
Others: 18
Total: 100
11 Product Custom hats & caps โ€” snapbacks, trucker hats, baseball caps, beanies, bucket hats, sun visors, fitted caps, dad hats & more
12 Production Capacity Daily 10,000 pcs of Caps
13 Factory Management 1. Chairman
2. MD
3. Director -Admn
4. Director-Pattern & Cutting
5. Director โ€“Production
6. Director-Quality Asurance
7. Director โ€“Material & Purchase
8. Director โ€“Technical
14 Facilities for Workers . Food Allowance
. Transportation
. Medical Allowance
. MaternityLeave
. Festival Allowance
. Overtime Payment (200%)
15 Partners Factory UltraEmbroidery Ltd.(100% export oriented Korean Embroidery Factory)
16 Bank Name Woori Bank(A SouthKorean MNC Bank)
17 Account Number CDA-964001096
A/C name: Dhaka Hats & Caps

Factory Summary


1. Production Capacity

Day Month Year
10,000 Pcs 156,000 Pcs 18,72,000 Pcs

2. Employee

Designation Male Female
Supervisor & Engineer 2 2
Lineman / QC 0 12
Operator & Helper 13 135
Total 15 149

3. Occupied Area: 6200 sft

4. Salary & Wages System

Staff/Workers Basic Allowance Food allowance Overtime Bonus
MonthlySalary Yes Yes Yes 200% Basic 100%

5. List of Machineries

Description Quantity Remarks
Single Needle 46
Double Needle 13
Eyelet Machine 10
High Posta 4
ProstitchMachine 2
Kansai Machine 2
Band knife 1
Hand Knife 1
Button Machine 5
Front Iron Machine 1
Snap Button Machine 2
Overlock Machine 2
Vertical Knife Machine 2
Cutting Press Machine 1
Drill Machine 2
Fusing Machine 1
Air Compressor 1
Diesel Generator 1 125KVA
P.P. Banding Machine 1
Total 98

6. Health & Safety

A. Fire-Fighting Team

Designation Name
1stleader Mr. RiajMahmud
2ndleader Mr. Dulal Howlader
Leading & guiding team Mr. ParvazBiswas
Mr. Rezawon
Anti-firing team Ms. Munni(Sewing )
Ms. Lipy(Sewing)

B. Fire-Fighting Equipment

ABC fire Extinguisher CO2 fireextinguisher Basket
30 8 6

C. SanitaryFacilities

Type Ground Floor
Female male
4 3

START YOUR PRODUCT PROGRAM

Tell Us About Your Headwear Project

Share your preferred style, branding requirements and general inquiry. Our team will review the request and contact you to discuss sampling, quantities, timelines and the next production steps.Share your product style, quantity and customization requirements. We normally respond within 24 hours.

  • MOQ from 144 pieces
  • Sample development available
  • Custom labels and branding options
  • International shipping coordination

Prefer to Speak Directly?

For an initial discussion, contact our team by email or WhatsApp.

What Happens Next

  1. We review your inquiry.
  2. We contact you to discuss requirements and sampling options.
  3. We agree on the next production steps.

Send an Inquiry

Our team will contact you after reviewing your message.

Loading secure inquiry form…
Form not loading? Open the contact page